STATE OF INDIANA

COUNTY OF MARION

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BEFORE THE INDIANA DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT

 

COMMISSIONER OF THE DEPARTMENT
OF ENVIRONMENTAL MANAGEMENT,

Complainant,

v.

HAYNES INTERNATIONAL, INC.,

Respondent.

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Case No. 2017-24811-A




 

 

AGREED ORDER

 

Complainant and Respondent desire to settle and compromise this action without hearing or adjudication of any issue of fact or law, and consent to the entry of the following Findings of Fact and Order.  Pursuant to IC 13-30-3-3, entry into the terms of this Agreed Order does not constitute an admission of any violation contained herein.  Respondent's entry into this Agreed Order shall not constitute a waiver of any defense, legal or equitable, which Respondent may have in any future administrative or judicial proceeding, except a proceeding to enforce this order.

 

I.  FINDINGS OF FACT

 

1.             Complainant is the Commissioner (“Complainant”) of the Indiana Department of Environmental Management (“IDEM”), a department of the State of Indiana created by Indiana Code (“IC”) 13-13-1-1.

 

2.             Respondent is Haynes International, Inc. (“Respondent”), which owns and operates a coil, sheet, and billeted Nickel alloy manufacturing operation with Plant ID No. 067-00009 located at 2000 West Deffenbaugh Street, in Kokomo, Howard County, Indiana (“Site”).

 

3.             IDEM has jurisdiction over the parties and the subject matter of this action.

 

4.             Pursuant to IC 13-30-3-3, IDEM issued a Notice of Violation (“NOV”) on March 27, 2019 via Certified Mail to:

 

Michael L. Shor, President

Haynes International, Inc.

1020 West Park Ave

P.O. Box 9013

CT Corporation System, Registered Agent

150 West Market St, Suite 800

Indianapolis, IN 46204

Kokomo, IN 46904-9013

 

 

 

5.             During an investigation conducted by a representative of IDEM, the following violations were found:

 

a.       Pursuant to Title V permit 067-34519-00009, issued September 28, 2015, and Title V permit 067-36247-00009, issued February 22, 2016(“Permits”), conditions D.1.7, and D.1.12, Respondent is required to monitor and record the Visible Emissions Notations for the dust collectors once per day during normal daylight hours when the processes are in operation.

Respondent failed to monitor and record the Visible Emissions Notations for the dust collectors designated DC-1, DC-3, DC-4, DC-5, DC-23, DC-24, DC-25, DC-36, once per day during normal daylight hours on various days from January 18, 2016 through December 31, 2017 when the processes were in operation, in violation of Permits conditions D.1.7, and D.1.12.

b.       Pursuant to Permits conditions D.1.9, and D.1.12, Respondent is required to monitor and record the Pressure Drop readings for the dust collectors once per day when the processes are in operation.

Respondent failed to monitor and record the Pressure Drop readings for the dust collectors designated DC-1, DC-3, DC-4, DC-5, DC-23, DC-24, DC-25, DC-36, once per day during normal daylight hours for various days from January 18, 2016 through December 31, 2017 when the processes were in operation, in violation of Permits conditions D.1.9, and D.1.12.

 

c.              Pursuant to Permits conditions D.2.7, and D.2.8, Respondent is required to monitor and record the flow rate of the fume scrubbers at least once daily when the units are in operation.

Respondent failed to monitor or record the flow rate for the fume scrubber identified as FS-2 when the unit was in operation from June 22, 2017 to September 30, 2017, in violation Permits Conditions D.2.7, and D.2.8.

 

d.             Pursuant to Permits conditions D.2.7, and D.2.8, Respondent is required to monitor and record the pH of the fume scrubbers at least once daily when the units are in operation.

Respondent failed to monitor and record the pH for the fume scrubber identified as FS-2 at least once daily at all times the unit was in operation on September 11, 13, and 14, 2017, in violation of Permits conditions D.2.7 and D.2.8.

 

e.             Pursuant to Permits condition D.4.2, Respondent is required to provide permanent, conspicuous labels that list the operating requirements for their degreasers.

Respondent failed to provide permanent, conspicuous labels listing the operating requirements on four of its degreasers during an inspection on September 20, 2017, in violation of Permits condition D.4.2.

 

7.             Respondent has developed and implemented an automated monitoring and record keeping system, along with training in the new system.

 

8.             Respondent installed permanent, conspicuous labels on the four degreasers no later than November 13, 2017.

 

9.             Title V permit modification 067-40300-00009, issued on July 10, 2019, increased PM emissions limit for the Argon Oxygen Decarbonization Vessel exhausting through DC-14 to 0.30 lb/ton.

 

10.          Orders of the Commissioner are subject to administrative review by the Office of Environmental Adjudication under IC 4-21.5; however, in recognition of the settlement reached, Respondent acknowledges notice of this right and waives any right to administrative and judicial review of this Agreed Order.

 

II.  ORDER

 

1.             This Agreed Order shall be effective (“Effective Date”) when it is approved by Complainant or Complainant’s delegate, and has been received by Respondent.  This Agreed Order shall have no force or effect until the Effective Date.

 

2.             This Agreed Order is intended to resolve all violations cited in the Notice of Violation issued March 27, 2019.

 

3.             Respondent shall comply with the rules, and permit conditions listed in the findings above at issue.

 

4.             Within Sixty (60) days of the Effective Date, Respondent shall submit a permit application for a modification that includes the replaced fume scrubber identified as FS-2.

 

5.             All submittals required by this Agreed Order, unless Respondent is notified otherwise in writing by IDEM, shall be sent to:

 

Lisa Hayhurst, Compliance and Enforcement Manager

Compliance and Enforcement Branch – Mail Code 61-53

Indiana Department of Environmental Management

100 North Senate Avenue

Indianapolis, IN 46204-2251

 

6.             Respondent is assessed and agrees to pay a civil penalty of Six Thousand Dollars ($6,000.00).  Said penalty amount shall be due and payable to the Environmental Management Special Fund within thirty (30) days of the Effective Date; the 30th day being the “Due Date”.

 

7.             In the event the terms and conditions of the following paragraphs are violated, Complainant may assess and Respondent shall pay stipulated penalties in the following amounts:

 

Paragraph

Violation

Stipulated Penalty

4

Failure to Submit a permit modification

 

$250.00 per week

8.             Stipulated penalties shall be due and payable no later than the thirtieth day after Respondent receives written notice that Complainant has determined a stipulated penalty is due; the thirtieth day being the “Due Date.” Complainant may notify Respondent at any time that a stipulated penalty is due. Failure to notify Respondent in writing in a timely manner of a stipulated penalty assessment shall not waive Complainant’s right to collect such stipulated penalty or preclude Complainant from seeking additional relief against Respondent for violation of this Agreed Order. Neither assessment nor payment of stipulated penalties shall preclude Complainant from seeking additional relief against Respondent for a violation of this Agreed Order; such additional relief includes any remedies or sanctions available pursuant to Indiana law, including, but not limited to, civil penalties pursuant to IC 13-30-4.

 

9.             Civil penalties and stipulated are payable by check to the “Environmental Management Special Fund.” Checks shall include the Case Number of this action and shall be mailed to:

 

Indiana Department of Environmental Management

Accounts Receivable

IGCN, Room 1340

100 North Senate Avenue

 

10.          This Agreed Order shall apply to and be binding upon Respondent and its successors and assigns. Respondent’s signatories to this Agreed Order certify that they are fully authorized to execute this Agreed Order and legally bind the party they represent.  No change in ownership, corporate, or partnership status of Respondent shall in any way alter their status or responsibilities under this Agreed Order.

 

11.          In the event that the monies due to IDEM pursuant to this Agreed Order are not paid on or before their Due Date, Respondent shall pay interest on the unpaid balance at the rate established by IC 24-4.6-1.  The interest shall be computed as having accrued from the Due Date until the date that Respondent pays any unpaid balance.  Such interest shall be payable to the Environmental Management Special Fund, and shall be payable to IDEM in the manner specified in Paragraph 9, above.

 

12.          In the event that any terms of this Agreed Order are found to be invalid, the remaining terms shall remain in full force and effect and shall be construed and enforced as if this Agreed Order did not contain the invalid terms.

 

13.          Respondent shall provide a copy of this Agreed Order, if in force, to any subsequent owners or successors before ownership rights are transferred.  Respondent shall ensure that all contractors, firms and other persons performing work under this Agreed Order comply with the terms of this Agreed Order.

 

14.          This Agreed Order is not and shall not be interpreted to be a permit or a modification of an existing permit.  This Agreed Order, and IDEM’s review or approval of any submittal made by Respondent pursuant to this Agreed Order, shall not in any way relieve Respondent of their obligation to comply with the requirements of their applicable permits or any applicable Federal or State law or regulation.

 

15.          Complainant does not, by its approval of this Agreed Order, warrant or aver in any manner that Respondent’s compliance with any aspect of this Agreed Order will result in compliance with the provisions of any permit, order, or any applicable Federal or State law or regulation.  Additionally, IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of Respondent’s efforts to comply with this Agreed Order.

 

16.          Nothing in this Agreed Order shall prevent or limit IDEM’s rights to obtain penalties or injunctive relief under any applicable Federal or State law or regulation, except that IDEM may not, and hereby waives its right to, seek additional civil penalties for the same violations specified in the NOV.

 

17.          Nothing in this Agreed Order shall prevent IDEM or anyone acting on its behalf from communicating with the EPA or any other agency or entity about any matters relating to this enforcement action.  IDEM or anyone acting on its behalf shall not be held liable for any costs or penalties Respondent may incur as a result of such communications with the EPA or any other agency or entity.

 

18.          This Agreed Order shall remain in effect until Respondent has complied with all terms and conditions of this Agreed Order and IDEM has issued a Resolution of Case letter to Respondent.

 

 

TECHNICAL RECOMMENDATION:

 

RESPONDENT:

Department of Environmental Management

 

Haynes International, Inc.

 

 

 

By:

 

 

By:

 

 

David P. McIver, Chief

 

Printed:

 

 

Enforcement Section

 

Title:

 

 

Office of Air Quality

 

 

 

Date:

 

 

Date:

 

 

 

 

 

 

 

 

 

 

 

COUNSEL FOR RESPONDENT:

 

 

 

 

 

 

 

 

 

By:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Date:

 

 

 

 

 

 

APPROVED AND ADOPTED BY THE INDIANA DEPARTMENT OF ENVIRONMENTAL

MANAGEMENT THIS

 

DAY OF

 

, 2019.

 

 

For the Commissioner

 

 

 

Signed on October 17, 2019

 

Matthew Stuckey, Deputy Assistant Commissioner

 

Office of Air Quality

 

Indiana Department of Environmental Management